Filling System

Aseptic Filling

Newamstar has a mature medium and high-speed PET bottle aseptic filling technology that can be applied to a wide range of products. For high-acid and low-acid products, the sterilization efficiency of the system can reach 5D or 6D. Sterilization technical process can be divided into wet sterilization, dry sterilization and electron beam sterilization. This process is used to sterilize packaging materials such as bottles and caps, as well as filling environment. The aseptic zone is realized by an isolator, and the sanitary area inside the machine with different grades is maintained by positive pressure.

Applicable Products:Juices, tea drinks, functional drinks, vegetable protein drinks, liquid milk, etc.

Suitable Container:PET bottles of various shapes and capacities

Ultra-clean Filling

The ultra-clean filling process needs to meet the following three requirements:

  1. Filled materials should meet the shelf-life safety requirements;
  2. The interface between packaging materials and materials must be sterilized;
  3. The environment of the filling and sealing area is sterilized and kept in a clean environment.

Ultra-clean filling equipment uses ultra-clean filling technology. The sterilization efficiency of the interface between the packaging material and the material must be SE ≥ 3. Filling and sealing areas should meet the requirements of Class N6 for clean rooms as specified in GB 50073-2013 “Code for Design of Clean Room”.

Applicable Products:Juices, tea drinks, functional drinks, milk drinks, etc.

Suitable Container:PET bottles of various shapes and capacities

Filling Temperature:Hot filling (82-92 °C), ultra-clean medium temperature filling (68-75 °C), ultra-clean normal temperature filling (16-35 °C), ultra-clean cold filling (4- 15°C).

Filling Modes:Mechanical filling, flow-controlled filling, level-controlled filling, weighing filling

Production Capacity:12000 bottles/hour – 72000 bottles/hour

Hot Filling

Applicable Products: Juices, tea drinks, functional drinks, milk drinks, etc.

Suitable Container: PET bottles of various shapes and capacities

Filling Modes: Contact filling or non-contact filling

Production Capacity: 5000 bottles/hour – 60000 bottles/hour

Water Filling

Applicable Products: Pure water, mineral water, spring water, etc.

Suitable Container: PET bottles of various shapes and capacities

Filling Modes: Mechanical valve filling, flow meter filling, weighing filling or laser positioning filling

Production Capacity: 5000 bottles/hour – 81000 bottles/hour

Gallon-Water Filling

Applicable Products: Juices, tea drinks, functional drinks, milk drinks, etc.

Applicable Products: Pure water, mineral water, etc.

Suitable Container: 5 Gallons (18.9L)

Filling Modes: Mechanical valve filling, flow meter filling or laser positioning filling

Production Capacity: 600 barrels/hour – 3000 barrels/hour

CSD Filling

Applicable Products: Cola, soft drinks, gas soda, etc.

Suitable Container: PET bottles of various shapes and capacities

Filling Modes: Mechanical valve filling or electronic valve filling

Production Capacity: 5000 bottles/hour – 60000 bottles/hour

Liquor Filling

Applicable Products: Juices, tea drinks, functional drinks, milk drinks, etc.

Applicable Products: PET-bottle beers

Suitable Container: PET bottles of various shapes and capacities

Filling Modes: Mechanical valve filling or electronic valve filling

Production Capacity: 5000 bottles/hour – 48000 bottles/hour

Condiment Filling

Newamstar provides packaging solutions for edible oil, soy sauce, vinegar, and other liquid seasonings with various packing forms, such as plastic containers (PET and HDPE), glass containers, and metal containers. We also provides multiple filling solutions according to products, filling volume, and production capacity to meet your production and packaging needs.

Applicable Products: Cooking oil, soy sauce, vinegar and other liquid seasonings

Suitable Container: Plastic containers (PET and HDPE), glass containers or metal containers

Filling Modes: Mechanical valve filling or electronic valve filling

Production Capacity: 5000 bottles/hour – 48000 bottles/hour

Edible Oil Filling

Applicable Products: Juices, tea drinks, functional drinks, milk drinks, etc.

Applicable Products: Edible Oil

Suitable Container: Plastic containers (PET and HDPE), glass containers or metal containers

Filling Modes: Mechanical valve filling or electronic valve filling

Production Capacity: 5000 bottles/hour – 36000 bottles/hour

Daily Chemical Product Filling

Applicable Products: Liquid detergent, liquid soap and other daily chemicals

Suitable Container: Plastic containers (PET and HDPE), glass containers or metal containers

Filling Modes: Mechanical valve filling or electronic valve filling

Production Capacity: 5000 bottles/hour – 36000 bottles/hour

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